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TÜV SÜD
Industrial Service Munich

Modernisation of the cold and warm brine system for testing and industrial applications

KSI Kältetechnik modernised the existing chilled and warm brine system for testing and industrial applications for TÜV SÜD Industrieservice in Munich. The goal was to technically renew the system in a short time and bring it safely back into operation within a tight schedule.

Planning: The planning focused on rapid technical development and targeted securing of the supply chain. This meant that the required components could be delivered on schedule despite tight market conditions.

Chilled & warm brine system: The existing system was fitted with high-precision fittings, control valves and integrated vacuum degassing. This created stable and reproducible operating conditions for later use in test and industrial applications.

Technical features: A key part of the project was close project management with technical support and ongoing coordination of all delivery and installation steps. Despite delivery times of up to 20 weeks for chemical fittings, the system was completed on schedule through targeted procurement, technical coordination and just-in-time deliveries.

Fittings and installation: All fittings were made of high-alloy stainless steel and fitted with special seals. The documented torque monitoring of all screw connections ensured proper and permanently safe installation.

process integration: In addition, a vacuum degassing unit was integrated into the system and incorporated into the test process. This ensured stable and reproducible operating conditions on a lasting basis.

quality assurance: Through documented installation, tested seals and monitored screw connections, a permanently safe and inspectable plant quality was achieved.

Key technical data
Total cooling capacity: 2 MW
Temperatures: –45 °C to +45 °C
Fittings: 260 units, stainless steel
Project period: 5 months, of which 2 months installation